Water Dispersible Granules Production

Water Dispersible Granules Production
Description

Jiangsu Xiandao can carry out engineering design of the water dispersible granule production plant according to the practical requirements of users. Now, there are optional single production lines of which the yield can be divided into 100kg/h, 200kg/h, 300kg/h, 500kg/h, 800kg/h etc.

Technological process and manufacturing equipment of water dispersible granule production plant:

Technological process 1: ingredients weighing → mixing (ZGH vertical high speed mixer) → granulation (ZL rotary granulator) → drying (XF dryer with fluid bed) → sifting (ZS, FS vibration sifter) → material feeding (ZKS vacuum material feeder) → packaging

Technological process 2: ingredients weighing → XLB fluid bed tablet coater → sifting (ZS vibration sifter) → material feeding (ZKS vacuum material feeder) → packaging

Introduction of the equipment used in the production process:

Water dispersible granule production plant- ZGH vertical high speed mixer
Parameters
Type Working volume（L） Mixing weight（kg/time） Installed power（KW） Weight（kg） Outline dimensions（mm）
ZGH-350 350 150 7.37 600 1500×1090×1200
Water dispersible granule production plant- ZL rotary granulator
Parameters
Grinding blade dimension (mm) 300B 300D
Granule diameter (mm) φ1.2-3 φ0.5-6
Outline dimension (mm) 880×640×1300 1300×800×1200
Motor power (kw) 4 7.5
Weight (kg) 400 780
Production capacity (kg/h) 140-400 300-600
Water dispersible granule production plant- XF dryer with fluid bed
Parameters
Type/Parameter Bed area (m2) Drying capability (waterkg/h) Fan Inlet air temperature (℃) Discharging temperature (℃) **Heating energy consumption
Power (kw) Air pressure (Pa) Air volume (m3/h) Steam (kg/h) Electricity (kw)
XF-10A 0.25 10~15 5.5 4900 2300 60~140 40~80 50 30
XF-10B 0.25 4 3800 2300
XF-20A 0.5 20~25 7.5 5000 3100 100 60
XF-20B 0.5 5.5 3500 3100
XF-30A 1.0 30~45 15 6000 4200 150 90
XF-30B 1.0 11 4700 4200
XF-50A 2.0 50~80 22 7400 6000 250 150
XF-50B 2.0 18.5 5900 6000
Water dispersible granule production plant- ZS, FS vibration sifter
Type and specification Yield (kg/h) Sieving mesh (mesh) Power (kw) Outline dimension
ZS-365 60-500 12-200 0.55 540×540×1060
ZS-515 100-1300 12-200 0.75 710×7101290
ZS-650 180-2000 12-200 1.50 880×880×1350
ZS-800 250-3500 4-325 1.5 900×900×1200
ZS-1000 300-4000 5-325 1.5 1100×1100×1200
ZS-1500 350-4500 5-325 2 1600×1600×1200
FS0.6×1.5 150-1500 6-120 0.4 1500×700×700
FS0.65×2.0 160-2000 6-120 0.4 2100×750×780
Water dispersible granule production plant- ZKS vacuum material feeder

ZKS vacuum material feeder is also called as vacuum conveyor. This is a dust free enclosed pipe conveyor which can be used to transport granule and dust material by vacuum suction. There will be gas flow formed in the pipes by taking use of differential pressure between vacuum and environment. So the powder material can be driven, and the transportation of the powder can be accomplished.

Type Power (kw) Yield (kg/h)
ZKS-1 1.5 400
ZKS-2 2.2 600
ZKS-3 3 1200
ZKS-4 5.5 2000
ZKS-5 5.5 4000
ZKS-6 7.5 6000
Water dispersible granule production plant- XLB fluid bed tablet coater
Technical parameters
Item Machine type
Name Unit 3 5 10 15 30 60 90 120 200 300 500
Material feeding quantity Kg/ batch 3 5 10 15 30 60 90 120 200 300 500
Fan power Kw 3 4 5.5 7.5 11 15 18.5 18.5 22 30 55
Compressed air quantity m3 /min 0.25 0.35 0.55 0.6 0.85 1.1 1.1 1.3 1.8 2.4 3
Steam consumption Kg/h 36 40 50 70 95 145 165 180 340 380 450
Main engine dimension H 1 (mm) 1950 2260 2400 2500 2500 3050 3050 3050 3450 3650 4000
H 2 (mm) 250 250 250 320 340 490 540 590 680 790 890
H 3 (mm) 1750 2030 2100 2200 2200 2750 2750 2750 3150 3350 3700
φ1(mm) 400 550 550 650 700 1000 1100 1200 1400 1600 1800
φ2(mm) 150 180 180 250 250 280 280 280 280 315 355
B 1 (mm) 660 1050 1010 1110 1160 1460 1560 1660 1860 2030 2260
B 2 (mm) 1200 1650 1560 1760 1830 2460 2660 2860 3260 3660 4060
B 3 (mm) 880 950 1100 1100 1250 1530 1530 1650 1650 1750 1850
Equipment features of the water dispersible granule production plant:

The drying system of the water dispersible granule production plant adopts sectional heating method: the pre-drying section adopts high pressure-low air quantity fan so that the relatively wet WDG will be totally fluidized; the drying section adopts low pressure-high air quantity fan so that it can take more water away in unit time; the cooling section adopts high air quantity fan which can take away the heat rapidly to reduce the temperature of the product, so the subsequent packaging can be convenient because the water content control requirements have been met.

If you are a manufacturer of pesticide products, this water dispersible granule production plant is your ideal choice. Jiangsu Xiandao can provide production plants of 5 different capabilities for you to choose from. If you are interested in one of the production plants, please tell us. We will provide you with the detailed introduction of this set of system for your reference.
    1. Jiangsu Xiandao Drying Sci-Tech. Co., Ltd.
    2. JIANGSU XIANDAO DRYING SCI-TECH. CO., LTD. is a joint stock enterprise focusing on the research, development, design and manufacturing of spray dryers and fluid bed dryers.